Cormatex’s airlay technology is based on a new aerodynamic fibre batt formation system, capable of replacing traditional mechanical processes using carding machine and cross lapper, in many applications of the nonwoven sector. Thanks to an innovative process pressure control system, this new machine enables the formation of fibre batt, ready for needle punching and/or thermobonding processes, perfectly even both longitudinally and across the whole machine width.
Please find below some of the main application sectors of this technology:
– Automotive: preformed panels, cotton wool for seats, thermal and sound insulating articles
– Agriculture: agricultural land fertilization systems
– Home furnishing: upholstering for sofas, armchairs, chairs, mattresses and quilts
– Building: insulation items for roofs and walls, especially through the employment of 100% natural and eco-friendly materials
– Soundproofing: soundproofing panels for various applications
– Thermal insulations: thermal insulation panels for various applications
– Hygiene/Bodycare: make-up articles
– Clothing: stuffing for windcheaters or interlining supports for clothing and furnishing
– Packaging: protective material for the shipment of fragile goods

Process flow

Thermobonding
Airlay Line (needle punching) flow

01. Bale opener

02. Transversal collecting belt + primary opener

03. Oiling chamber

04. Fine opener

05. Intermediate feed silo

06. Lap formair V

07. Thermobonding oven

08. Longitudinal and cross cutter

09. Winder

10. Waste material shredder

11. Centralized filtering system

12. Metal detector

Needle punching
airlay needle punching flow

01. Bale opener

02. Transversal collecting belt + primary opener

03. Chemical application device

04. Multimixer

05. Fine opener

06. Lap formair H

07. Needle punching machine

08. Thermobonding oven

09. Longitudinal and transversal cutter

10. Automatic stacker

11. Centralized filtering system

12. Unwinders

13. Pre-opening system

Applications

abbigliamento

Clothing

arredamento

Furniture

packaging

Packaging

automotive

Automotive

casa

building

igiene

Hygiene

foot-wear

Foot wear

Filtri

Filters

Isolanti termo acustici

Thermo-acoustic insulators

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